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Elements and Performance Criteria

  1. Prepare for work
  2. Start up and shut down gas odourising plant in accordance with procedures
  3. Control odourisation in accordance with legislative/ regulatory requirements
  4. Isolate and de-isolate plant

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

Hazards

Hazards include one or more of the following:

smoke, darkness and heat

electricity

gas

gases and liquids under pressure

structural hazards

structural collapse

equipment failures

industrial (machinery, equipment and product)

equipment or product mass

noise, rotational equipment or vibration

plant services (steam, condensate and cooling water)

limited head spaces or overhangs

working at heights, in restricted or confined spaces

flammability and explosivity

hazardous products and materials

unauthorised personnel

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

extreme weather

other hazards that might arise

Routine problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of the following:

suction vapour locks

diaphragm ruptures

low suction pressure

flow regulator failures

gas leaks and fires

equipment failures

Known solutions are drawn from one or more of the following:

procedures

training

remembered experience

Non-routine problems must be reported according to according to relevant procedures.

Action

Action in accordance with procedures includes the following:

determining problems needing action

determining possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility to designated person

Operational equipment

Operational equipment includes the following:

emergency response kit including absorption material

neutralising agents

storage level indicator (magnetic detector)

personal protective equipment (PPE)

molecular sieve for venting

pumps and flow control equipment

Operate

Operate is to monitor, adjust/change the plant item/unit/system to meet specifications, by one or more of the following:

manually in the plant

using local controller in the plant

using the process control system in the control room

Start up/shut down as required

Start up/shut down as required includes the following:

start up and shut down to/from normal operating conditions

start up and shut down to/from isolated, cold or empty

start up and shut down to/from other conditions/situations experienced on the plant


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

start up, monitor and adjust injection pumps to maintain odour to specifications

store, handle, transfer and dispose of odourant waste in accordance with regulatory requirements and safety data sheets (SDS)

apply shutdown and emergency procedures

recognise and take specified action on early warning signs of equipment/processes needing attention or with potential problems

isolate and de-isolate equipment

identify hazards and apply hazard control procedures

distinguish between causes of problems/alarm/fault indications, including:

process gas variations

instrument failure/wrong readings

electrical failures

mechanical failures

operational problems.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

gas odourisation systems and their component functions

principles of operation of plant/equipment

physics and chemistry relevant to the process unit and the materials processed

nature/condition of materials entering and leaving each stage of the process

process parameters and limits, e.g. temperature, pressure and flow

routine problems, faults, their symptoms and resolution

correct methods of starting, stopping, operating and controlling process

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.